In Nigeria, the most popule glucose syrup production line is using cassava to make starch and then use the starch to produce glucose syrup. Glucose syrup production in nigeria has been a popular project can get high economic benefit, because of the high quality starch can be get from cassava.
This article mainly introduce glucose syrup production in nigeria
Production of glucose syrup from cassava starch
Firstly, it is cassava starch production line:
New harvest cassavas from the ground should first dry and sieve to remove the impurities as much as possible, and then stored in daily designated area. After conveying and cleaning in two times, the fresh cassva will be cutted into small pieces.
Then it is the cassva starch processing progress. Cassavas feed rasping machine through screw conveyer. In order to production line not to stop when changing the saw blade, it should install the second rasping machine. After milling, it is Starch Extraction/Fiber Separation Unit in cassava starch production line for the glucose syrup production in nigeria.
The cassava paste after beaking mixed with water then pump into the first level screen, the wet fiber come down from the first screen is pumped into the second, third and the fourth extraction screen, be sent to the fiber dryer dehydration. Wet residue dry matter content after dehydration is 10-12%
Main glucose syrup production machine
Starch slurry will be pumped into the hydroclyone groups for purifying and concentrating, desanding etc. After that, we can get pure starch milk.
Starch milk after concentration is sent to a mixing tank, and then starch can use two levels of de-sander expel sand, the sand collected uses butterfly valve to eject.
At this time the starches with 12-14 level cyclone stand to clean, refined. Refined unit automatic. Work and is equipped with the necessary instruments. Starch slurry concentration after the refined is 35-40%, after this, in fact, the liquid starch can be used for glucose syrup production in nigeria directly, but to increase the storage time, better dewater and drying to get the final starch.
The drying system is suspension air dry, its characteristic is the product of dry and hot air evenly mixed, suspended airflow drying efficiency is very high, even the product particle size distribution is wide.
After drying the product with high efficiency cyclone to collect, with a low speed screw conveyor discharging. The air through the filter with saturated steam heating and through the fan into the dryer, drying machine of finished with pneumatic conveyor or screw conveyor to cool it. Cooling dry starch collected with two stage cyclone separator and screw conveyor sent to the sieving machine, packaging warehousing after screening. The whole cassava starch processing plant completed for glucose syrup production in nigeria, then you can get pure cassava starch.
Glucose syrup production plant
The seoncond part of glucose syrup production in nigeria is using casasva starch as raw material:
Mixing the cassava starch with warm water, or using the starch slurry before dewatering, either is ok. Afer continuous spray liquefaction, mainly used to convert the starch content inside the rice flour to make it orginal syrup. Then Filtration section, It will be used to separate the protein or gluten, the gluten will be the best additives for animal feed, By adding the saccharification enzyme, which will transfer the orginal syrup into glucose syrup, but at this time, the syrup is colored and with impurities. So, we need to remove color by filter press with active carbon. After that, we shall remove the active carbon and impurtities, finally evaporation, processors can get the final glucose syrup with required density.
All in all, this is the glucose syrup production in nigeria introduction, if you plan to start a business for glucose syrup production in nigeria, Doing Company will be a good supporter to manufacturer and delivery all machines include cassava starch production machine and glucose syrup production equipment, offer advanced technology.