High fructose corn syrup manufacturing

The old technology of corn syrup production equipment is using the corn starch as material, the newest technology  of corn syrup production equipment can use the corn as raw material, no need convert starch firstly, then been corn syrup, can be took of syrup from corns or maize.

Below is process of high fructose corn syrup manufacturing process, and contains all the corn fructose syrup production equipment during the its production:

Maize flour making machine

1. Maize/Corn flour making section during the high fructose corn syrup manufacturing process

(1) Maize selection

(2)Remove Germ

(3)Corn/maize flour making
 

Continuous spray liquefaction section

2. Continuous spray liquefaction section during the high fructose corn syrup manufacturing process

(1).Mixing slurry: Add thermostable amylase and water to flour, and mix them in mixing slurry tank

(2).Spray liquefaction: Heating all tanks by steam, then start Liquid ejectors and pumps. Delivery material continuously and evenly, and control flow by production capacity.
Flash evaporate material in Laminar flow tank, and keep temperature. Observe liquefaction effect.

(3).High temperature treatment: Send passed material to the second Liquid ejector, and keep temperature.

(4).Carry slurry to buffer tank by pump.

Filitration section for corn syrup process

3.Filtration section during the high fructose corn syrup manufacturing process

(1).Filter protein and slag by Plate-and-frame filter press machine.

(2).Carry away protein and slag by Bottom slot for Plate-and-frame filter press machine.

(3).Syrup inflow buffer tanks, then be sent to next step by pump.
 

Saccharification section

4.Saccharification section:

Cooling syrup by Heat-exchanger, then send them to saccharification tank (mixer and coil pipe are set in saccharification tank. ) by Pumps., then add glucoamylase

5.Decolorization during the high fructose corn syrup manufacturing process

Carry passed syrup into decolorization tanks(mixer and coil pipe are set in saccharification tank.) by pump. decolor by Activated carbon

6.Filtration section during the high fructose corn syrup manufacturing process

(1).Filter protein and Activated carbon by Plate-and-frame filter press machine.

(2).Carry away protein by Bottom slot for Plate-and-frame filter press machine

(3).Unclean syrup is sent to big buffer tanks by pump.  

(4).Carry clean syrup into buffer tanks.

Ion exchange section for corn syrup processing

7. Ion exchange section

(1).Carry syrup into Ion exchange columns. Resin clean syrup in Ion exchange columns. Then carry clean syrup into buffer tanks.

(2).When Resin loses effect, stop carry syrup into Ion exchange columns, and change another Ion exchange column for work.

(3).Recover Resin: Using heat water to bush resin, then use acid fluid, and alkali fluid to bush Ion exchange columns till Resin has function.

8.Evaporation section

Evaporate syrup by Triple-concentrate of evaporator and Single-concentrate of evaporator. When syrup concentration is OK, shut down steam and stop evaporation. And carry syrup  to Final-product storage tanks by Pumps.

9.Final corn syrup

Final corn syrup

Above all is the description for high fructose corn syrup manufacturing process, my company not only can provide you the complete set high fructose corn syrup processing equipment,we also can provide you the high fructose corn syrup manufacturing process technology.