New technology of broken rice glucose syrup production line
Glucose syrup,also known as corn syrup, is a syrup made from the hydrolysis of starch in glucose syrup production equipment.The glucose syrup prevents sugar from crystallizing and is therefore mainly used in the candy and confectionery industries
The traditional method in glucose syrup production equipment is produce glucose syrup from the starch . Now our company has the new technology , we can produce glucose syrup from maize (corn) or broken rice directly in glucose syrup production equipment . It does not need making the starch first.
Rice glucose syrup production line equipment
My company technology for the rice glucose syrup production equipment is as below :
1. Rice powder making process in glucose syrup production equipment
The broken rice come from rice mill after cleaning will be milled into powder form by dry milling method.After milling and sieving several times to get the required size rice powder for producing the high quality glucose syrup .
2. Rice powder slurry making process in glucose syrup production equipment
Mixing the rice powder and water to get the right density slurry.Then add the amylase and keep on the temperature for particular time to make rice powder absorbing enough water .
Rice glucose syrup production equipment
3. Liquefaction process in glucose syrup production equipment
The liquefaction process is convert the starch which contented inside of the rice powder into liquid dextrin. The material will be cooked at high temperature by jet cooker . With the aid of amylase and steam , the starch will be converted into liquid dextrin quickly.
4. Deproteinization process in glucose syrup production equipment
The deproteinization process is separate the rice protein and other solid impurity from liquid dextrin by filter press. The product rice protein ( feed grade) is top grade protein additives for making animal feed .
5. Saccharification process in glucose syrup production equipment
The saccharification process is convert the liquid dextrin into required DE value glucose syrup with the aid of gluco-amylase in the tank . The crude and yellow color glucose syrup can get after this process finish.
Rice glucose syrup production equipment
6. Decolorization process in glucose syrup production equipment
The decolorization process is removing the color of the glucose syrup by activated carbon.
7. Decarburization process in glucose syrup production equipment
The decarburization process is separating the activated carbon from the glucose syrup by filter press to get clear glucose syrup.
Rice glucose syrup production equipment
8. Ion exchange process in glucose syrup production equipment
The Ion exchange process is using the resin to remove the tiny foreign items and bad odor to get high quality pure glucose syrup.
9. Evaporation process in glucose syrup production equipment
The evaporation process is evaporate the water inside the glucose syrup to increase the DS of glucose syrup to the buyer requirement.
Rice glucose syrup production line machine 3D version