What material is used to process syrup? For most of the factories in the world, they choose to process by starch, in this way, the raw material is very expensive. Comparing with the old syrup processing method, our new syrup processing method is to process the corn or rice directly into syrup.

Our company could provide the advanved technology for the corn syrup processing line,and the main machines and the features is as below :

1. corn powder making process during the corn glucose syrup processing line :
Milling the corn meal into corn powder by dry milling method.


2. corn powder slurry making process during the corn glucose syrup processing line
Mixing the corn powder and water to get the right density slurry.

3. Liquefaction process during the corn glucose syrup processing line
The liquefaction process is convert the starch which contented inside of the corn powder into liquid dextrin.
4. Deproteinization process during the corn glucose syrup processing line
The deproteinization process is separate the rice protein and other solid impurity from liquid dextrin by filter press.


5. Saccharification process during the corn glucose syrup processing line
The saccharification process is convert the liquid dextrin into required DE value glucose syrup with the aid of gluco-amylase in the tank . This process should be run under specific temperature for some hours . This process is get the crude and yellow color glucose syrup.

6. Decolorization process during the corn glucose syrup processing line
The decolorization process is  removing the color of the glucose syrup by activated carbon. The glucose syrup which reached required DE  will be pumped from saccharification tank into the decolorization tank , mixed with activated carbon at proper temperature .

7. Decarburization process during the corn glucose syrup processing line
The decarburization process is separating the activated carbon from the glucose syrup by filter press to get clear glucose syrup.
The glucose syrup will flow into the slot and the transfer tank for next step. The activated carbon will be left.


8. Ion exchange process during the corn glucose syrup processing line
The Ion exchange process is using the resin to remove the tiny foreign items and bad odor to get high quality pure glucose syrup.

9. Evaporation process during the corn glucose syrup processing line
The evaporation process is evaporate the water inside the glucose syrup to increase the DS of glucose syrup.
Usually it need multi-effect evaporator work together with the single effect evaporator for producing high DS glucose syrup.

10. Final product storage during the corn glucose syrup processing line
The final product tank can keep the glucose syrup purity before transportation.