Corn syrup is  syrup made from the hydrolysis of corn starch in corn syrup processing plant . The modern technology liquid corn glucose syrup manufacturing process is produce corn starch from corn first, then use the corn starch to produce corn syrup  . This technology is wildly use in nearly all  corn syrup procesing plant in the world .

New technology liquid corn glucose syrup manufacturing process

Our company modern technology liquid corn glucose syrup manufacturing process for the corn syrup processing  plant is as below : 

1. Corn starch milk processing of liquid corn glucose syrup manufacturing process

The corn starch processing adopt wet milling method same as the corn starch processing plant process : Steeping , crushing , corn germ separation fine milling , corn firber separation , corn gluten separation , and then get the pure corn starch milk. 

2. Corn starch milk adjustment in liquid corn glucose syrup manufacturing process

The pure starch milk pump into the buffer tank ro adjut the required density and add the amylase . Then keep on the temperature for particular time.

3. Liquefaction in liquid corn glucose syrup manufacturing process

The liquefaction process is convert the starch into liquid dextrin. The material will be sprayed with steam at high temperature by jet cooker . With the aid of amylase and steam , the starch will be converted into liquid dextrin quickly. 

Liquid corn glucose syrup manufacturing machine

4. Saccharification section

The saccharification process is convert the liquid dextrin into required DE value cornsyrup with the aid of gluco-amylase. This process should be run under specific temperature for some hours . This process is get the crude and dark color corn syrup.

5. Decolorization in liquid corn glucose syrup manufacturing process

The decolorization process is  removing the color of the corn syrup by activated carbon.  The corn syrup which reached required DE will be pumped from saccharification tank into the decolorization tank , mixed with activated carbon at proper temperature for some time.

Liquid corn glucose syrup manufacturing machine

6.Decarburization in liquid corn glucose syrup manufacturing process

The decarburization process is separating the activated carbon from the corn syrup by filter press to get clear corn syrup. 

7. Ion exchange in liquid corn glucose syrup manufacturing process

The Ion exchange process is using the resin to remove the tiny foreign items and bad odor to get high quality pure corn syrup.

Liquid corn glucose syrup manufacturing machine

8. Evaporation in liquid corn glucose syrup manufacturing process

The evaporation process is evaporate the water inside the corn syrup to increase the DS of corn syrup.

Usually it need multi-effect evaporator work together with the single effect evaporator for producing high DS value corn syrup.

9.  Final product storage 

The corn syrup reach required DS in the evaporation process will be pumped into final product storage tanks for storage or sell .

My company have our own producing factory and desining engineer team. We can provide you the feasibility program according to your demand for liquid corn glucose syrup manufacturing process.