Before answer the question how to make sweet potato syrup, firstly you should determin which syrup you want to get, glucose or fructose, but actually fructose preparation is changed from glucose, and Doing Company one set syrup equipments can produce three type syrup: glucose, fructose and maltose. Secondly, you must understandard the sweet potato syrup made raw material actually is sweet potato starch, syrup preparation is made according to starch hydrolysis, in sweet potato, except starch, also large amount protein, fat, fiber and others.
Equipments ued to make sweet potato syrup
So about how to make sweet potato syrup, actually it consist of sweet potato starch production, and according to starch to produce syrup. Our sweet potato starch production from sweet potato cleaning to final starch air drying, it's a complete production line, it you need, you can contact us to get our sweet potato starch production line information. Next is our starch syrup preparation method and equipments introduction, after all, this is the main point to answer how to make sweet potato syrup.
Make sweet potato syrup main process is: sweet potato starch production—starch maxing with water—saccharification—neutralize—decolorization—filterization—ion exchange—evaporation—sweet potato syrup products.
Sweet potato syrup preparation process
① Sweet potato starch mixing with water: add certainly water into mixing tank, in the mixing condation add starch to adjust its concentration to about 40%, then add hydrochloric acid to adjust the ph value of 18.
② Saccharification: after the starch slurry adjust, pump it into saccharification tank, then open steam valve lift the pressure to 2.8kg per square meter, keep this pressure 3-5 mins. Then sampling, use 20% iodine solution to check the saccharification performance, end of the saccharification solution. When the liquid is red, it can be neutralized. By the way, this section is most important of how to make sweet potato syrup, decided the syrup products taste.
③ saccharification liquid neutralize: To neutralize and barrels, began to stir to join quantitative waste carbon as filter acid, and gradually adding 10% sodium carbonate solution, when the ph value to 4.6-4.8, open the discharge valve, the pump will filter out the clear liquid syrup and then cooled to 60℃, after cooling, liquid syrup can be made decolorization process.
Main syrup equipments
④ Decolorization: put the syrup solution into the decolorizing tank, add in the activated carbon and mix them. The time of decoloring and stirring should not be less than 5 minutes, then it will be sent to the filter press, and the filtrate colourless syrup solution be placed in the storage tank for reserve.
⑤ Ion exchange: this system adopt ion exchange resin for sweet potato syrup pure process, remove all acids by this system. After this, we can get high purity syrup, this also an important section to answer how to make sweet potato syrup.
⑥ Evaporate: this section can remove excess moisture from sweet potato syrup solution. Usually suggest you adopt three-effect evaporator combined with high speed.
Sweet potato syrup equipments under manufacturing
As a China sweet potato syrup preparation equipments manufacturer, it's essential to tell you that in recent years, China's sweet potato syrup production develop fast. One important reason is sugar industry sales reached 66,363 million yuan, up 27.57% compared with last year. But its production cutting a lot, China as one of the largest producers and consumers of sugar in the world, faces greater pressure on sugar supply and demand. To meet consume requests, as one of the main sweet potato planting area, to make sweet potato syrup has been a popular project.
Under this condation, Doing Company developed the technology of how to make sweet potato syrup, combined with advanced technology home and abroad, form sweet potato starch production technology and starch syrup preparation technology, also all equipments demanded manufacturer. Now, Doing Company sweet potato syrup made equipments has been sale to many countries and areas. So far, the capacity of the whole set of sweet potato syrup equipments we sale is 100,000 tons per year. So if you asked how to make sweet potao syrup, we can give you best answer.