How to make malt syrup ?|FAQ

How to make malt syrup ?

2018-07-05 /

On the process for how to make malt syrup, the raw materials is rice, millet, sweet potato, etc. And maltose syrup os one of the most wide application syrup in food industry. It's worth to say that the thermal stability of maltose is superior to glucose, which is not easy to change color, good flavor and non-stick teeth.

There are 10 main process procedures for how to make malt syrup during malt syrup production line. Here we introduce each step of malt syrup production line from broken rice:

Mixing tank

Step 1: Mixing process
The mixing process is mixing the rice powder and water to get the right density slurry. Then add the enzyme and keep on the temperature for particular time to make sure corn powder absorbing water totally. The whole process shall be keep for several hours.

Step 2: The liquefaction process
The liquefaction process is convert the starch inside of rice powder into liquid dextrin. The rice powder slurry will be sprayed at high temperature by jet cooker of how to make malt syrup. With the aid of enzyme, the starch will be converted into liquid dextrin quickly.

Step 3: The deproteinization process
The deproteinization process is separate the rice protein and other solid impurity from liquid dextrin by filter press machine. The liquid dextrin will be pumped to next process during the process of how to make malt syrup, the rice protein feed will be left for sale. The rice protein feed yield is about 18% of the rice powder.

Liquefaction tank

Step 4: The saccharification process
The saccharification process is convert the liquid dextrin into required DE value malt syrup with the aid of saccharification enzyme in the tank. This process should be run under specific temperature for some hours. This process is get the crude and yellow color malt syrup.

Step 5: The decolorization process
The decolorization process is removing the color of the malt syrup by activated carbon under how to make malt syrup. The malt syrup which reached required DE will be pumped from saccharification tank into the decolorization tank, mixed with activated carbon at proper temperature.

Step 6: The decarburization process
The decarburization process is separating the activated carbon from the malt syrup by filter press to get clear malt syrup. The malt syrup will flow into the slot and the transfer tank for next step. The activated carbon will be left.

Ion exchange process working principle

Step 7: The Ion exchange process
The Ion exchange process is using the resin to remove the tiny foreign items and bad odor to get high quality pure malt syrup. The resin need regeneration by acid and alkali washing after working for some days.

Step 8: The evaporation process of how to make malt syrup:
The evaporation process is evaporate the water inside the glucose syrup to increase the DS of malt syrup. Usually it need multi-effect evaporator work together with the single effect evaporator.

Malt syrup and its usage

Step 9: Final malt syrup storage
The malt syrup which reach the required DS in the evaporation process will be pumped into final product storage tanks for storage. The final product tank can keep the malt syrup purity before transportation.

Step 10: Lab
The Lab equipment will be used to check the quality and the technical parameter of the malt products during all the production process. Our company focus on liquid glucose syrup/malt syrup/fructose syrup processing equipment manufacturing for more than 20 years. We supply equipment to all over the world and received unanimous praises from our clients. Above all, this is the introduction of how to make malt syrup.

Malt syrup production machine

Malt syrup is a kind of carbohydrate which is prepared by the action of malt containing amylase on starch, used as a nutrient, and also used for preparing a medium. It is also a traditional Chinese nostalgic snack. Maltose is a chemical term that belongs to the class of disaccharides (disaccharides). It is white needle crystal. The common maltose is not crystallized, and because of the addition of sucrose during cooking, the white maltose is also turned golden yellow, which increases its color and aroma, so sometimes, the malt syrup also called golden syrup.

Now, how to make malt syrup has been more and more concerned by people because of the malt syrup wide application. Maltose syrup is a syrup can instead of saccharose, widely used in food and beverage production industry like saccharose, especially used in beverage production, and maltose syrup taste better than saccharose. The rise in the price of sugar makes maltose syrup an advantage in the application of food and beverage production industry.